Part 4

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This module uses a 4-channel lab scope to analyze a PWM-controlled fuel pump driver module system in detail. Tom walks through a series of real captures showing how the FP command signal, FPM feedback signal, supply voltage, and pump current all interact under various commanded duty cycles — including valid pump-on/off commands, invalid commands, and fault conditions.

Key topics covered include:

  • How the FPDM interprets FP duty cycle commands and translates them to pump on-time
  • FPM signal responses to valid, invalid, and fault conditions
  • The 9.5 kHz ground-side pump drive and how it affects current waveform appearance
  • Identifying commutator bar signatures at various pump speeds and loads
  • Step-up and step-down pump speed captures showing current and voltage behavior

The module wraps up with a discussion of why variable-speed fuel pump control systems exist and how to apply action/reaction testing principles to real-world fuel delivery diagnostics.